Search found 205 matches

by doublegarage
Wed Oct 05, 2022 5:49 pm
Forum: Technical Discussions
Topic: Gearbox removal 2.4 Coupe
Replies: 5
Views: 1970

Re: Gearbox removal 2.4 Coupe

Hi Bijan,

did you complete your clutch-replacement job?

Just wondering what pressure plate you used? A new one or kept the old one?

Thanks

-Richard
by doublegarage
Wed Oct 05, 2022 5:13 am
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

Has anybody fitted a recent clutch kit from Superformance or Dinoparts? There are two sizes of dowel-pin fitted to the flywheel 3 x 4152287 (about 10.8mm diameter and 25mm long (the parts book shows a lockring on the end of each) 3 x 4111201 (tapered, about 8mm max diameter and shorter) flywheel ske...
by doublegarage
Mon Oct 03, 2022 6:48 am
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

clutch kit

I've been buying new parts while the engine is at the machine shop, including a clutch kit (pressure plate, friction disk, throwout bearing) The 2400 flywheel has been re-surfaced - so the dowel-pins were removed, surface re-ground, pins replaced. But...the new pressure plate does not fit on the pin...
by doublegarage
Fri Sep 16, 2022 5:36 pm
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

Thanks Dario, Stefan, The crank was photographed at the machine shop where it will get opened and cleaned - he would normally send the crank out to the best place in the state for cleaning/grinding, but the journals all look good so we're thinking about whether it needs to go. Therefore the local ma...
by doublegarage
Thu Sep 15, 2022 6:56 pm
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

and a picture of these plugs (if that what they are?)
oilway plug.jpg
by doublegarage
Thu Sep 15, 2022 5:59 pm
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

Does anybody know the method the factory used to seal the oilway holes in the Dino crankshaft? I was looking at these seals with the machinist yesterday and neither of us has seen that before. Unfortunately I forgot to take a picture. It looks like they have maybe been welded closed, then ground dow...
by doublegarage
Wed Sep 07, 2022 5:41 am
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

Thanks Stefan - definitely replacing that pilot bushing! The block and heads will go off to the machine shop early next week - and so after inspection I'll know whether I need to buy oversized pistons etc. From my measurements, it's borderline whether need to re-bore, but we shall see. Which brings ...
by doublegarage
Sat Sep 03, 2022 9:33 pm
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

Thanks Stefan - interesting theory - i wonder what anybody else thinks. I suppose the force does get distributed to one side as the piston descends, so the pattern makes sense, but I've never seen it before. Next question: I just removed the bearing in the end of the crank (spigot bearing..pilot bea...
by doublegarage
Mon Aug 29, 2022 5:42 am
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

The big-end bearings all look roughly like this: Upper bearing worn down to the copper, lower bearing brand new (appearance) big end bearing pair.jpg does that look normal? The upper bearing of the pair is, on every cylinder, the most worn out. I suppose that makes sense given that the highest force...
by doublegarage
Sun Aug 28, 2022 6:26 am
Forum: Technical Discussions
Topic: 2400 Coupe engine rebuild
Replies: 42
Views: 15199

Re: 2400 Coupe engine rebuild

Thanks to all who have replied so far - i'll soon start asking lots of questions. The head had some bad pitting in the area above some of the large block water openings - but I think it will be okay, I mean, it's not like I can buy a new one... Seeing the condition of that head gasket I'm happy to n...