Search found 205 matches
- Sun Aug 28, 2022 5:01 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
Time to get the head all the way off. It was still really stuck on the studs. The tool from yesterday works well to get the first 30mm, the height the studs stick up above the head when it's on the gasket. After that it needs the bolts in the tool to go straight down the holes and to be longer than ...
- Sat Aug 27, 2022 5:30 pm
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
I put the files and drill list here
viewtopic.php?p=7630
or links to the files anyway - can only attach picture files on the forum. If someone could click and download one to check I did it right, that would be great.
-Richard
viewtopic.php?p=7630
or links to the files anyway - can only attach picture files on the forum. If someone could click and download one to check I did it right, that would be great.
-Richard
- Sat Aug 27, 2022 7:18 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
I'll post the drawing file for the tool on the download section.
One bonus is... the other head (1,2,3) is a mirror image of the 4,5,6 head around the studs (not the distributor drive but irrelevant) - so the tool should work for either head by flipping it over.
-Richard
One bonus is... the other head (1,2,3) is a mirror image of the 4,5,6 head around the studs (not the distributor drive but irrelevant) - so the tool should work for either head by flipping it over.
-Richard
- Sat Aug 27, 2022 7:12 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
and...it actually works! (after 6 weeks I had my doubts)
after some playing I got it up about 30mm. It's still very stuck, but now I can get to the underside of the head it should be easy enough. Tomorrow!
after some playing I got it up about 30mm. It's still very stuck, but now I can get to the underside of the head it should be easy enough. Tomorrow!
- Sat Aug 27, 2022 7:04 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
Here's a pic of the top of the head - 29x M6 studs for cam covers and cam caps. head stuck.jpg and the tool sitting on top head pull tool resting top.jpg bolt that down with 29x M6 nuts (minus a few missing studs) - torque to 90in-lbs (10Nm) head pull tool fixed.jpg insert 12 M10 bolts head pull too...
- Sat Aug 27, 2022 6:49 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
Reading various forums it was clear that the only method that "always works" is the big plate method. Bolt it to the head with the cam-cover and cam-cap studs, then screw bolts down onto the tops of the head studs and lift the head with those. It's tricky to measure up and fix the location...
- Sat Aug 27, 2022 6:31 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
and finally on cart.jpg . Then began stripping everything down. I'd read about stuck cylinder heads being a big problem, so I was ready for that - but the Right cylinder head (cyl 1,2,3) came off immediately - in fact it almost fell off when I rotated the engine stand. Note that...main reason for re...
- Sat Aug 27, 2022 6:18 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
Re: 2400 Coupe engine rebuild
To cut a long story short - one of the crossmember bolts began to seize as the (probably rusted after 50 years) stump of the bolt was drawn into the captive nut and it sheared off - so I had to cut the head off. Not good "should have listened to Mark!". I went to the end of the garden and ...
- Sat Aug 27, 2022 6:09 am
- Forum: Technical Discussions
- Topic: 2400 Coupe engine rebuild
- Replies: 42
- Views: 15210
2400 Coupe engine rebuild
I asked some questions a while back about how best to remove a Coupe engine (upwards? downwards? etc.). I've made some progress, so I thought I should document some of it here. The consensus on FDF was definitely "remove the crossmember and drop engine-gearbox out the bottom". Sounds good!...
- Fri Aug 05, 2022 4:04 am
- Forum: Technical Discussions
- Topic: Throttle linkage bushing replacement
- Replies: 3
- Views: 3136
Re: Throttle linkage bushing replacement
How did this work out? I bought the bushing sold by DinoParts - it didn't have the slot that allows it to rotate into place and was too tight on the shaft, needing to be drilled out to a larger size. The full throttle shaft assembly sold by DinoParts https://www.dinoparts.com/en/detail/index/sArticl...